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B&R X90CP174.48-S1

Agricultural and forestry machinesConstruction equipmentMunicipal utility vehiclesStationary outdoor applicationsPowerful ARM CPU with 650 MHzMultifunction I/O channelsEthernet, POWERLINK, 3x CAN bus,…

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Description

Agricultural and forestry machinesConstruction equipmentMunicipal utility vehiclesStationary outdoor applicationsPowerful ARM CPU with 650 MHzMultifunction I/O channelsEthernet, POWERLINK, 3x CAN bus, USBModular expansionThe heart of the X90 mobile system is a controller with a powerful ARM processor and up to 48 multifunction I/O channels. Basic features include connections for CAN, USB, Ethernet and the real-time POWERLINK bus system.The extremely robust die-cast aluminum housing provides space for up to 4 additional expansion boards. These make it possible to add I/O channels or interfaces as well as specific functions such as condition monitoring. The X90 mobile “Safety” variant is also equipped with a safe control system – also known as an X90 SafeLOGIC controller. All 48 multifunction I/Os included as standard can be used by both the standard variant and the X90 SafeLOGIC controller. Input and output signals can thus be read or operated by the standard variant and/or by the safe control system, depending on the wiring. The control lines required for this are linked by a logical AND in a safety-related manner, i.e. an output signal is only enabled if permitted by both the safety application and the standard application.

Specification

Interfaces

1x Ethernet, 1x USB, 3x CAN bus, 1x POWERLINK

System module

Controller

Insulation voltage for GND and housing

500 Veff

B&R ID code

0xED1F

Automation Studio

4.7 or later

Automation Runtime

4.7 or later

Mapp Technology Package

mapp Safety 5.9.0 and later

Cooling

Fanless

Status indicators

Controller function, operating state, overtemperature, Ethernet, POWERLINK, safety function

Module run/error

Yes, using LED status indicator and software

CPU function

Yes, using LED status indicator

Ethernet

Yes, using LED status indicator

Safety function

Yes, using LED status indicator

Controller redundancy

No

Storage health data support

Yes

ACOPOS support

Yes

ReACTION-capable I/O channels

No

Visual Components support

Yes

Max. I/O cycle time

2 ms

Power consumption without interface module and USB

CPU at Ue = 9 / 32 V: 6.3 / 7.8 WI/O at Ue = 9 / 32 V: 0.3 / 3.6 W

UN ECE-R10

Yes

CE

Yes

UKCA

Yes

CRA (Cyber Resilience Act)

In preparation

Functional safety

IEC 61508:2010EN 62061:2005/A1:2013EN ISO 13849-1:2015EN ISO 13766-2:2018EN ISO 25119:2018

Note

See section "Safety characteristics" in data sheet.

BOOL

16

INT

2

UINT

2

DINT

2

UDINT

2

SafeMOTION support

Yes

Max. number of SafeMOTION axes

6, depends on the data width of the modules used

Timing precision

Time * 0.05 + Cycle time of the safety application

Max. number of SafeNODEs

10, depends on the data width of the modules used

Max. total data width for each direction

8 bytes

Use as Managing SafeDOMAIN

Starting with mapp Safety 5.10.0 and hardware upgrade 2.2.0.0.

Use as Connected SafeDOMAIN

Starting with mapp Safety 5.13.0, hardware upgrade 2.3.0.0 and Automation Runtime A4.90

Max. total number of data points for each direction

4

Max. number of linked Managing SafeDOMAINs

0.Starting with mapp Safety 5.13.0, hardware upgrade 2.3.0.0 and Automation Runtime A4.90: 1

FB instances

256

Marker memory

5120 bytes (0x1400)

Stack memory

4096 bytes,version 2.3.0.0 and later. 8192 bytes

Memory for safe input data

128 bytes, 68 bytes of which are usable for modules,version 2.3.0.0 and later. 512 bytes

Memory for safe output data

64 bytes,version 2.3.0.0 and later. 128 bytes

Memory for standard input data

64 bytes,version 2.3.0.0 and later. 128 bytes

Memory for standard output data

64 bytes,version 2.3.0.0 and later. 128 bytes

Marker count

256,version 2.3.0.0 and later. 512

Max. number of function block types

64

Max. number of force variables

8,version 2.3.0.0 and later. 16

Max. number of variable with variable status

128

Input voltage

9 to 32 VDC

Reset switching threshold

6.8 V ±5%

V_CPU

No, required fuse 5 A slow-blow

V_I/O

No, required fuse 10 A slow-blow per connection pin

Overvoltage

48 V ≤5 minutes

Overvoltage protection

Load dump pulse A 202 V Ri = 4 Ω

Reverse polarity protection

Yes

Real-time clock

Resolution 1 s, retention min. 200 hours, typ. 1000 hours at 25°C, precision ±8 ppm over the entire temperature range

FPU

Yes

Type

CAN bus

Clock frequency

650 MHz

Data code

32 kB

Program code

32 kB

L2 cache

512 kB

Integrated I/O processor

Processes I/O data points in the background

Option boards

Max. 32 A

Remanent variables

32 kB FRAM, retention >10 years

Shortest task class cycle time

400 µs

RAM

512 MB DDR3 SDRAM

Data retention

10 years

Guaranteed

100 TB

Results for 5 years

54.8 GB/day

Guaranteed erase/write cycles

100,000

Error-correcting code (ECC)

Yes

Variant

Current-sourcing/Current-sinking FET, channels can be connected in parallel.

Line length

Max. 100 m between 2 stations (segment length)

Transfer rate

Max. 1 Mbit/s

Physical layer

100BASE-TX

Half-duplex

Yes

Full-duplex

No

Autonegotiation

Yes

Auto-MDI/MDIX

Yes

Fieldbus

POWERLINK managing or controlled node

Max. output current

500 mA

Connection designation

CAN3

Max. distance

1000 m

Terminating resistor

External 120 Ω must be provided.

Quantity

0 to 16 (11x 4 A and 5x 6 A),depends on the use of the multifunction outputs

Functions

Safe digital output:Type C, 4 A nominal current (PWM 4 A), 6 A nominal current (PWM 6 A), source circuit, integrated output protection per channel, central cutoff via relay, error stateDigital output:Safe digital outputs, 4 A nominal current (PWM 4 A), 6 A nominal current (PWM 6 A), sink/source circuit – Configurable per channel, integrated output protection per channel, configurable overload monitoring per channel, central cutoff via relay, parallel connection, current measurement, error state with configurable error filterPWM output:4 A nominal current (PWM 4 A), 6 A nominal current (PWM 6 A), PWM frequency 15 Hz to 4 kHz, sink/source circuit – Configurable per channel, integrated output protection per channel, configurable overload monitoringper channel, central cutoff via relay, parallel connection, current measurement (asynchronous or synchronous to PWM period), configurable load current distribution of PWM outputs, dither.H bridge:4 A nominal current (PWM 4 A), 6 A nominal current (PWM 6 A), PWM frequency 15 Hz to 8 kHz (at load),integrated output protection per channel, configurable overload monitoringper channel, central cutoff via relay, parallel connection, current measurement (asynchronous or synchronous to PWM period), configurable load current distribution of PWM outputs, dither. Digital input:Digital inputs, sink/source circuit configurable per channel, configurable software input filter

Nominal voltage

12 / 24 VDC

Input current at 24 VDC

Typ. 1.4 / 2.8 / 3.7 mA, configurable

Input circuit

Sink

Hardware

MF-DI: 4 μs if switching threshold = 50% supply voltage

Software

10 to 100 ms, configurable

Input resistance

MF-DI: Typ. 6.4 / 8.6 / 17.8 kΩ, configurableMF-AI: Typ. 6.5 / 9 / 18 kΩ, configurable

Input frequency

MF-DI: Max. 50 kHz

Switching threshold

MF-DI: 50% of supply voltageMF-AI: Switching threshold and hysteresis configurable with softwareMF-DO: 14% supply voltageMF-PWM: 14% supply voltage

Error detection time

Max. 8 hours

Low

<30% of supply voltage

High

>60% of supply voltage

Input

0 to 10 V / 0 to 32 V / 0 to 20 mA / 4 to 20 mA / 0 to 50 kΩ / Temperature inputs (Pt1000 characteristic curve)

Digital converter resolution

12-bit

Conversion time

MF-PWM: 40 μs

Data type

INT

Voltage

Sensor power supply 1: 5/10 V Sensor power supply 2: 5 V

Current

Sensor power supply 1: Max. 400 mA, accuracy: ±3%Sensor power supply 2: Max. 500 mA, accuracy: ±4%

Resistance

0.0018%/°C

Temperature input

0.027%/°C

Measuring current resistance / Temperature input

<1.6 mA

Open-circuit detection

From the application

Conversion procedure

SAR

Input filter

First-order low-pass filter / cutoff frequency of voltage input 350 Hz, current input 200 Hz

Gain

MF-PWM: <0.2%

Offset

MF-PWM: <0.1%

Nonlinearity

<0.2%

Input type

0 to 10 V / 0 to 32 V / 0 to 20 mA

Noise

<0.7%

Error with sensor internal resistance >1 kΩ

0 to 20 mA: -0 to 10 V / 0 to 32 V: 1.1%

Internal sensor resistance for single-channel use

Max. 200 Ω

Single-channel

0 to 32 V: 24%

Dual-channel

0 to 10 V / 0 to 32 V: 3%0 to 20 mA: 5%

Switching voltage

MF-DO, MF-PWM: V_IO -15%MF-PVG, MF-AI (ratiometric output) : V_CPU – 15%

Output format

INTMF-PWM: INT 0x8001 to 0x7FFF / 1 LSB = 305 µA

Nominal output current

MF-DO: 4 AMF-PWM: 4 A / 6 A

Output protection

Thermal shutdown in the event of overcurrent or short circuit, integrated protection for switching inductive loads

Diagnostic status

Overload

Leakage current when the output is switched off

MF-DO: Typ. 10 μA, max. 4.1 mAMF-PWM: Typ. 20 μA, max. 4.1 mA

RDS(on)

MF-DO: 80 mΩMF-PWM: 50 mΩ

Residual voltage

<1 V at 4 A nominal current

Peak short-circuit current

50 A (max. 0.2 ms)

Resistive load

MF-DO: Max. 250 Hz

Inductive load

MF-DO: Load current 4 A: Max. 4 mH (see section "Switching inductive loads")

Braking voltage when switching off inductive loads

MF-DO: Typ. 64 VDC

Switching delay

MF-DO: Max. 150 µs

Nominal

9 to 32 VDC

Sampling time

MF-DO: 160 μsMF-PWM: 40 μs

Current measurement range

MF-PWM: ±10 A

Max. gain drift

MF-PWM: <0.04%/°C

Max. offset drift

MF-PWM: <0.005%/°C

Length of OSSD pulses

<750 µs

Max. capacitive load

MF-DO: 4.7 nF

Internal capacity

1.2 mF

Supply voltage (permissible range)

9 to 32 VDC

PWM frequency

15 Hz to 4 kHz

Duty cycle

0 to 100%, resolution 0.16 µs

Common mode error

MF-PWM: 0.015%/V

Multifunction digital outputs (MF-DO)

Max. 20 A

Mainboard

Max. 40 A

Complete system

Max. 70 A

Inrush current

Up to 500 A for <300 μs

Electrical isolation

Ethernet (IF2) and POWERLINK (IF3) isolated from each other and from other interfaces

Any

Yes

0 to 2000 m

No limitation

Degree of protection per EN 60529

IP66, IP69K

Horizontal mounting orientation

-40 to 85°C housing surface

Vertical mounting orientation

-40 to 85°C housing surface

Derating

See section "Derating".

Storage

5 to 95%, non-condensing

Transport

5 to 95%, non-condensing

Operation

5 to 100%, condensing

Width

250 mm

Length

231 mm

Height

44 mm

Weight

Max. 2.3 kg

Content of delivery

2x protective covers for unused female M12 connectors

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