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B&R X90CP154.60-S1M

X90 mobile controller, integrated SafeLOGIC mobile, ARM Cortex A9-650, 512 MB DDR3 RAM, 32 kB FRAM, 4 GB flash memory, 1 POWERLINK to M12, 1 Ethernet 10/100BASE-T to M12, 3 CAN on CMC header, 1 LIN on…

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Description

X90 mobile controller, integrated SafeLOGIC mobile, ARM Cortex A9-650, 512 MB DDR3 RAM, 32 kB FRAM, 4 GB flash memory, 1 POWERLINK to M12, 1 Ethernet 10/100BASE-T to M12, 3 CAN on CMC header, 1 LIN on CMC header, 1 RS232 on CMC header, 60 multifunction I/O, 1 sensor power supply, die-cast aluminum housing, service access window, LED status indicators DNV certification

Specification

Interfaces

1x Ethernet/POWERLINK (switchable), 1x POWERLINK, 3x CAN bus, 1x LIN bus, 1x RS232, 1x USB

System module

Controller

Insulation voltage for GND and housing

500 Veff

B&R ID code

0x352B

Automation Studio

4.12 or later

Automation Runtime

starting with L4.93

Mapp Technology Package

mapp Safety 5.22 or later

Cooling

Fanless

Status indicators

Controller function, operating state, overtemperature, Ethernet, POWERLINK, safety function

Module run/error

Yes, using LED status indicator, software and diagnostic output

CPU function

Yes, using LED status indicator

Ethernet

Yes, using LED status indicator

Safety function

Yes, using LED status indicator

Controller redundancy

No

Storage health data support

Yes

ACOPOS support

Yes

ReACTION-capable I/O channels

No

Visual Components support

Yes

Power consumption

CPU at Ue = 9 / 32 V: 5.5 / 6.7 W

Max. I/O cycle time

2 ms

UN ECE-R10

In preparation

CE

Yes

UKCA

Yes

CRA (Cyber Resilience Act)

In preparation

Functional safety

IEC 61508 in preparationEN 62061 in preparationEN ISO 13849-1 in preparationEN ISO 13766-2 in preparationEN ISO 25119 in preparation

DNV

Temperature: D (-25 to 55 °C) Humidity: B (up to 100%) Vibration: B (4 g) EMC: B (bridge and open deck) Enclosure: B (engine room)

Note

See section "Safety characteristics" in data sheet.

BOOL

16

INT

2

UINT

2

DINT

2

UDINT

2

SafeMOTION support

Yes

Max. number of SafeMOTION axes

6, depends on the data width of the modules used

Timing precision

Time * 0.05 + Cycle time of the safety application

Max. number of SafeNODEs

10, depends on the data width of the modules used

Max. total data width for each direction

8 bytes

Use as Managing SafeDOMAIN

Yes

Use as Connected SafeDOMAIN

Yes

Max. total number of data points for each direction

4

Max. number of linked Managing SafeDOMAINs

1

FB instances

256

Marker memory

5120 bytes (0x1400)

Stack memory

8192 bytes

Memory for safe input data

512 bytes, 68 bytes of which are usable for modules

Memory for safe output data

128 bytes

Memory for standard input data

128 bytes

Memory for standard output data

128 bytes

Marker count

512

Max. number of function block types

64

Max. number of force variables

16

Max. number of variable with variable status

128

Input voltage

9 to 32 VDC

Nominal voltage 12 V

9 to 16 VDC

Nominal voltage 24 V

16 to 32 VDC

Reset switching threshold

5.4 V

V_CPU

No, required fuse 5 A slow-blow

V_I/O

No, required fuse 10 A slow-blow per connection pin

Overvoltage

Max. 48 V

Overvoltage protection

Load dump pulse A 202 V Ri = 4 Ω

Reverse polarity protection

Yes

Real-time clock

Resolution 1 s, retention min. 200 hours, typ. 1000 hours at 25°C, precision ±8 ppm over the entire temperature range

FPU

Yes

Type

CAN bus

Clock frequency

650 MHz

Data code

32 kB

Program code

32 kB

L2 cache

512 kB

Integrated I/O processor

Processes I/O data points in the background

Option boards

Not available

Remanent variables

32 kB FRAM, retention >10 years

Shortest task class cycle time

400 µs

RAM

512 MB DDR3 SDRAM

Data retention

10 years

Guaranteed

100 TB

Results for 5 years

54.8 GB/day

Guaranteed erase/write cycles

100,000

Error-correcting code (ECC)

Yes

Variant

Connection A2 – Source

Max. distance

1000 m

Transfer rate

Max. 1 Mbit/s

Line length

Max. 100 m between 2 stations (segment length)

Physical layer

100BASE-TX

Half-duplex

Yes

Full-duplex

No

Autonegotiation

Yes

Auto-MDI/MDIX

Yes

Fieldbus

POWERLINK managing or controlled node

Max. output current

500 mA

Connection designation

CAN3

Terminating resistor

External 120 Ω must be provided.

Quantity

1

Function

Safe digital output:Type C, 4 A nominal current (PWM 4 A), 6 A nominal current (PWM 6 A), source circuit, integrated output protection per channel, central cutoff via relay, error stateDigital output6 A nominal current, push-pull circuit, integrated output protection per channel, configurable overload monitoring per channel, central cutoff via relay,parallel connection, current measurement, error state with configurable error filter. PWM output6 A nominal current, PWM frequency 15 Hz to 4 kHz, 8 kHz in full-bridge mode, push-pull circuit, integrated output protection per channel, configurable overload monitoring per channel, central cutoff via relay, parallel connection, current measurement, configurable load current distribution of the PWM outputs, dither. Digital inputSink/Source circuit configurable per channel, configurable software input filter

Functions

Safe digital output:Type C, 4 A nominal current, source circuit, integrated output protection per channel, central cutoff via relay, error state Digital output:4 A nominal current, source circuit, integrated output protection per channel, configurable overload monitoring per channel, central cutoff via relay,parallel connection, current measurement, error state with configurable error filterDigital input:Digital inputs, sink/source circuit configurable per channel, configurable software input filter

Nominal voltage

12 / 24 VDC

Input current at 24 VDC

Typ. 1.4 / 3.8 mA, configurable

Input circuit

Sink

Hardware

4 μs at switching threshold = 50% supply voltage

Software

10 to 100 ms, configurable

Input resistance

Typ. 8.6 / 17.8 kΩ, configurable

Input frequency

MF-DI: Max. 50 kHz

Switching threshold

MF-DI: 50% of supply voltageMF-AI (all): Switching threshold and hysteresis configurable with softwareMF-DO: 40% supply voltageMF-PWM (all): 40% supply voltage

Error detection time

Max. 8 hours

Low

<40% of supply voltage

High

>60% of supply voltage

Input

0 to 10 V / 0 to 32 V / 0/4 to 20 mA / 0 to 4000 Ω / Temperature inputs (Pt1000 characteristic curve)

Digital converter resolution

12-bit

Conversion time

MF-PWM (bridge): 40 μsMF-PWM (std): 80 µs

Data type

INT

Voltage

5/10 V

Current

Max. 400 mA ±3%

Resistance

<0.04%/°C

Temperature input

<0.027%/°C

Measuring current resistance / Temperature input

<2.2 mA

Open-circuit detection

From the application

Conversion procedure

SAR

Input filter

First-order low-pass filter / cutoff frequencies:0 to 32 V: 400 Hz,0 to 10 V: 350 Hz, 0 to 20 mA: 200 Hz

Gain

MF-PWM (bridge): <0.5%MF-PWM (std): <3%

Offset

MF-PWM (bridge): <0.25%MF-PWM (std): <1.5%

Nonlinearity

<0.2%

Input type

0 to 10 V / 0 to 32 V / 0 to 20 mA / 0 to 4 kΩ

Noise

<0.7%

Error with sensor internal resistance >1 kΩ

0 to 20 mA: -0 to 10 V / 0 to 32 V: 1.1%

Internal sensor resistance for single-channel use

Max. 200 Ω

Single-channel

0 to 32 V: 180 to 10 V: 120 to 20 mA: 20%

Dual-channel

0 to 10 V / 0 to 32 V: 10%0 to 20 mA: 11%0 to 4 kΩ: 14%

Switching voltage

MF-DO, MF-PWM: V_IO -15%MF-PVG, MF-AI (ratiometric output) : V_CPU – 15%

Nominal output current

MF-DO: 4 AMF-PWM (all): 4 A / 6 A

Output protection

Thermal shutdown in the event of overcurrent or short circuit, integrated protection for switching inductive loads

Diagnostic status

Overload

Leakage current when the output is switched off

MF-DO: Typ. 10 μA, max. 1 mAMF-PWM (all): Typ. 20 μA, max. 1 mA

RDS(on)

1.4 Ω

Residual voltage

<1 V at 4 A nominal current

Internal capacity

2.2 mF

Peak short-circuit current

50 A (max. 0.2 ms)

Resistive load

MF-DO: Max. 250 Hz

Inductive load

MF-DO: Load current 4 A: Max. 4 mH (see section "Switching inductive loads")

Braking voltage when switching off inductive loads

MF-DO: Typ. 64 VDC

Switching delay

MF-DO: Max. 150 µs

Nominal

9 to 32 VDC

Sampling time

MF-DO: 160 μsMF-PWM (bridge): 40 µsMF-PWM (std): 80 μs

Current measurement range

MF-PWM (bridge): ±10 AMF-PWM (std): 10 A

Resolution

INT MF-PWM (bridge): INT 0x8001 to 0x7FFF / 1 LSB = 305 μAMF-PWM (std): INT 0x0000 to 0x7FFF / 1 LSB = 305 μA

Max. gain drift

MF-PWM (bridge): <0.04%/°CMF-PWM (std): <0.2%/°C

Max. offset drift

MF-PWM (all): <0.005%/°C

Length of OSSD pulses

<750 µs

Max. capacitive load

MF-DO: 4.7 nF

Supply voltage (permissible range)

9 to 32 VDC

PWM frequency

MF-PWM (bridge): 15 Hz to 4 kHzMF-PWM (std): 15 Hz to 1 kHz

Duty cycle

PWM (bridge): 0 to 32767 or -32767, min. resolution 160 ns depending on PWM frequency PWM (std): 0 to 32767, min. resolution 160 ns depending on PWM frequency

Common mode error

MF-PWM (all): 0.01%/V

Max. continuous current

20 mA

Complete system

Max. 30 A

Inrush current

Typ. 500 A for <300 µs

Electrical isolation

Ethernet (IF2) and POWERLINK (IF3) isolated from each other and from other interfaces

Any

Yes

Installation elevation above sea level

Max. 4000 m

Degree of protection per EN 60529

IP66, IP69K

Horizontal mounting orientation

-40 to 85°C housing surface

Vertical mounting orientation

-40 to 85°C housing surface

Derating

See section "Derating".

Storage

5 to 95%, non-condensing

Transport

5 to 95%, non-condensing

Operation

5 to 100%, condensing

Width

225 mm

Length

219.5 mm

Height

43.5 mm

Weight

Max. 1740 g

Content of delivery

2x protective covers for unused female M12 connectors

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