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IFM CR403S

CR403S

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Description

Freely programmable to IEC 61131-3 with CODESYS 3.5
High-performance CAN interface for various communication tasks
Multifunctional inputs and current-controlled outputs ensure maximum adaptability
Can be used as a safety controller up to SIL2/PL d when combined with a TÜV-certified software package

Specification

Product characteristics

Total number of inputs12
Total number of outputs12
Communication interfaceCAN
ProtectionIP 20

Electrical data

Operating voltage[V] [V]8...32 DC
Nominal voltage DC[V] [V]12 / 24
Power consumption[W] [W]4; (VBB30)
Reverse polarity protectionyes; (VBB30; VBB0, VBB1: in case of supply via the on-board system / battery)

Inputs / outputs

Total number of inputs and outputs24

Inputs

Total number of inputs12
Number of frequency inputs4
Number of resistor inputs4
Number of digital inputs12
Number of analogue inputs8
Number4
Plug C2.0IN0400, IN0401
IN0500, IN0501
Frequency inputfunction type
phase
software mode
IN_PHASE_CSO
IN_PHASE_CSI
input pair
A: IN0400 + B: IN0401
A: IN0500 + B: IN0501
input range [V]
0...32
frequency [Hz]
0,0625...5000
switching level high [V]
> 70 % VBB30
switching level low [V]
< 30 % VBB30
input resistance [Ω]
10000
accuracy
± 10 µs
function typebinary, high side
software modeIN_RESISTOR
input range [V]0...32
frequency [Hz]0,0625...5000
switching level high [V]> 70 % VBB30; (parameterisable)
switching level low [V]< 30 % VBB30; (parameterisable)
input resistance [Ω]3200
accuracy16...3000 Ω: ± 60 Ω
input pairA: IN0400 + B: IN0401
Analogue inputfunction type
Voltage, ratiometric
software mode
IN_VOLTAGE_RATIO
input range [V]
0...1000 ‰ VBB30
input resistance [Ω]
51000
Resolution
12 Bit
accuracy
± 320 mV
input frequency [Hz]
< 330
diagnostic level low
0 ‰; (parameterisable)
diagnostic level high
1000 ‰; (parameterisable)
Resolution12 Bit
input frequency [Hz]< 330
diagnostic level low0 Ω; (parameterisable)
diagnostic level high30000 Ω; (parameterisable)
Digital inputfunction type
binary, low-side
software mode
IN_DIGITAL_CSI
IN_DIGITAL_CSI_NAMUR
input range [V]
0...32
switching level high [V]
> 70 % VBB30; (parameterisable)
switching level low [V]
< 30 % VBB30; (parameterisable)
Resolution
12 Bit
accuracy
± 320 mV
input frequency [Hz]
< 330
input resistance [Ω]
3200
diagnostic level low
0 % VBB30; (parameterisable)
diagnostic level high
400 % VBB30; (parameterisable)
Plug C2.2IN0000, IN0001
IN0100, IN0101
input range [mA]0...20
Plug C2.1IN0200, IN0201
IN0300, IN0301
Resistor inputfunction type
binary, high side
software mode
IN_RESISTOR
input range [Ω]
16...30000
measuring current [mA]
< 2,0
Resolution
12 Bit
accuracy
16...3000 Ω: ± 60 Ω
3000...15000 Ω: ± 750 Ω
15000...30000 Ω: ± 3000 Ω
diagnostic level low
0 Ω; (parameterisable)
diagnostic level high
30000 Ω; (parameterisable)
input range [Ω]16...30000
measuring current [mA]< 2,0

Outputs

Total number of outputs12
Number of digital outputs12
Number of PWM outputs12
Number of PWM-I outputs2
Number4
Plug C1.0VBB0, VBB1
Output group switchfunction type
virtual switch
software mode
OUT_DIGITAL_VIRT
voltage range [V]
6...32
voltage measurement [V]
0...36
accuracy of the voltage measurement [mV]
± 360
Current rating [A]
12
lower limit of current monitoring [mA]
0; (parameterisable)
upper limit of current monitoring [mA]
12000; (parameterisable)
function typebinary, high side
software modeOUT_DIGITAL_CSO
voltage range [V]6...32
voltage measurement [V]0...36
accuracy of the voltage measurement [mV]± 360
Current rating [A]12
lower limit of current monitoring [mA]0; (parameterisable)
upper limit of current monitoring [mA]4000; (parameterisable)
Plug C3.0OUT0002, OUT0003
PWM outputfunction type
binary, high side
software mode
OUT_PWM_CSO
voltage range [V]
6...32
switching current [A]
0,025...1,0
output frequency [Hz]
20...2000
pulse/pause ratio
1...1000 ‰; (parameterisable)
Resolution
1 ‰; (20...250 Hz)
Min. load resistance [Ω]
12 V: 12 Ω / 24 V: 24 Ω
protective circuitry
inductive load; thermal protection
switching current [A]0,025...1,0
output frequency [Hz]20...2000
pulse/pause ratio1...1000 ‰; (parameterisable)
Min. load resistance [Ω]12 V: 12 Ω / 24 V: 24 Ω
protective circuitryinductive load; thermal protection
current measurement [A]0...6
accuracy of the current measurement [mA]± 300
diagnostic functionswire break; short circuit; current monitoring
PWM-I outputfunction type
current-controlled
software mode
OUT_CURRENT_CSO
voltage range [V]
6...32
switching current [A]
0,025...2,5
output frequency [Hz]
20...2000
control range [A]
0,05...2,5
control resolution [mA]
2
Min. load resistance [Ω]
12 V: 4,8 Ω / 24 V: 9,6 Ω
protective circuitry
inductive load; thermal protection
current measurement [A]
0...4
accuracy of the current measurement [mA]
± 37,5
diagnostic functions
wire break; short circuit; current monitoring
lower limit of current monitoring [mA]
0; (parameterisable)
upper limit of current monitoring [mA]
2500; (parameterisable)
control range [A]0,05...2,5
control resolution [mA]2
Digital outputfunction type
binary, high side
software mode
OUT_DIGITAL_CSO
voltage range [V]
6...32
switching current [A]
0,025...1,0
Min. load resistance [Ω]
12 V: 12 Ω / 24 V: 24 Ω
protective circuitry
inductive load; thermal protection
diagnostic functionwire break; short circuit; current monitoring
Plug C3.2OUT0102, OUT0103
Plug C3.1OUT0004...OUT0007
Resolution1 ‰; (20...250 Hz)

Software / programming

Parameter setting optionsCODESYS 3.5
PLC function to IEC 61131-3yes
Operating systemreal-time operating system

Interfaces

Communication interfaceCAN
Number of CAN interfaces2
Transmission rate20 kBit/s... 1 MBit/s
ProtocolCANopen; SAE J1939
InterfaceCAN Interface 2.0 A/B ISO 11898

Operating conditions

Ambient temperature[°C] [°C]-40...85
Note on ambient temperaturefor further details see section Diagrams and graphs
Storage temperature[°C] [°C]-40...85
Max. relative air humidity[%] [%]90; (non condensing)
Max. height above sea level[m] [m]5000
ProtectionIP 20
Pollution degree2
Chemical mediaISO 16750-5
AA, BA, BD, CC, DB, DC, DD
chemical resistance of the plastics
only one chemical permitted at a time
ISO 16750-5AA, BA, BD, CC, DB, DC, DD

Tests / approvals

EMCIEC 61000-6-2
immunity
IEC 61000-6-4
noise emission
ISO 7637-2 pulse 1
severity level 4 / function state C (24 V)
ISO 7637-2 pulse 2a
severity level 4 / function state A (24 V)
ISO 7637-2 pulse 2b
severity level 4 / function state C (24 V)
ISO 7637-2 pulse 3a
severity level 4 / function state A (24 V)
ISO 7637-2 pulse 3b
severity level 4 / function state A (24 V)
ISO 7637-2 pulse 4
severity level 3 / function state B (12 V)
ISO 7637-2 pulse 4
severity level 4 / function state B (24 V)
ISO 16750-2 (load dump)
function state D (24 V)
DIN EN ISO 13766-1
earthworks and construction machines
UN/ECE-R10
noise emission and noise immunity:
IEC 61000-6-2immunity
IEC 61000-6-4noise emission
ISO 7637-2 pulse 1severity level 4 / function state C (24 V)
ISO 7637-2 pulse 2aseverity level 4 / function state A (24 V)
ISO 7637-2 pulse 2bseverity level 4 / function state C (24 V)
ISO 7637-2 pulse 3aseverity level 4 / function state A (24 V)
ISO 7637-2 pulse 3bseverity level 4 / function state A (24 V)
ISO 7637-2 pulse 4severity level 4 / function state B (24 V)
ISO 16750-2 (load dump)function state D (24 V)
DIN EN ISO 13766-1earthworks and construction machines
UN/ECE-R10noise emission and noise immunity:
Continuous shock resistanceISO 16750-3
30 g 6 ms / 24000 shocks
ISO 16750-330 g 6 ms / 24000 shocks
Vibration resistanceISO 16750-3 Test VII
random, mounting place car body
EN 60068-2-6 sine
10...500 Hz / 10 cycles/axis, sine
ISO 16750-3 Test VIIrandom, mounting place car body
EN 60068-2-6 sine10...500 Hz / 10 cycles/axis, sine
Climatic testsEN 60068-2-30 damp heat: cyclical
55 °C upper temperature limit / 6 cycles
EN 60068-2-78 damp heat: constant
40 °C 93 % rH / test period 21 days
EN 60068-2-30 damp heat: cyclical55 °C upper temperature limit / 6 cycles
EN 60068-2-78 damp heat: constant40 °C 93 % rH / test period 21 days
Electrical safetyIEC 61010-1
safety requirement: general requirements
IEC 61010-2-201
safety requirement: particular requirements for control equipment
IEC 61010-1safety requirement: general requirements
IEC 61010-2-201safety requirement: particular requirements for control equipment
Railway applicationsEN 50121-3-2
EN 50155

Mechanical data

Weight[g] [g]424.4
Housingrectangular
Type of mountingscrew mounting; (4 x M4)
Dimensions[mm] [mm]163 x 112 x 25.6
Materialshousing: PPE + PS

Displays / operating elements

Displayno application
LED, green lights
run
LED, green flashing 2 Hz
fault
LED, red flashing 10 Hz
debug run
LED, yellow flashing 2 Hz
debug stop
LED, yellow lights
status (SYS0)1 LED, multi-colour
status (SYS1)1 LED, multi-colour
no operating system loadedLED (SYS0), green flashing 5 Hz
hardware error fatal error+LED (SYS0), red lights
system error fatal errorLED (SYS0/SYS1), red lights
updateLED (SYS0/SYS1), yellow/green flashing 2 Hz
sleep modeLED (SYS0), blue lights
no applicationLED, green lights
runLED, green flashing 2 Hz
faultLED, red flashing 10 Hz
debug runLED, yellow flashing 2 Hz
debug stopLED, yellow lights

Hardware

Processor32-Bit Triple-Core
RAM2,7 MByte RAM
Mass storage9 MByte Flash
Non-volatile memory10 kByte
Boot time≤ 3 s

Remarks

Notesfor use as a safety controller, a separately available licence (CP100S) is required
Pack quantity1 pcs.

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